Conjunto PCB Turnkey

PCBTok provides one-stop turnkey PCB assembly from PCB fabrication and component sourcing to SMT/THT assembly, inspection, and testing. With flexible full-turnkey, partial-turnkey, and consigned options, we support projects from prototypes to volume production.

✔ 8 SMT Lines for Fine-Pitch and BGA Assembly
✔ 300k+ In-Stock Components with Traceable Sourcing
✔ Full Turnkey, Partial Turnkey & Consigned Assembly Options
✔ SMT, THT & Mixed Technology Assembly
✔ PCB Fabrication, Component Sourcing & Assembly

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O que é montagem de PCB chave na mão?

Turnkey PCB assembly is a complete manufacturing service where one provider handles the full PCB production process. This includes component sourcing, bare PCB fabrication, component placement, soldering, and testing.

You can use turnkey assembly to simplify production and reduce the need to manage multiple suppliers. The service covers each stage from engineering review and BOM verification to the finished PCBA, helping reduce supplier coordination and maintain consistent production quality.

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Turnkey & Consigned PCB Assembly Options

Montagem completa chave na mão

We handle PCB fabrication, complete component sourcing, assembly, inspection, and testing for a finished PCBA.

Montagem parcial chave na mão

You provide selected components while we source the remaining parts and manage PCB fabrication, assembly, and testing.

Kitted / Consignment Assembly

Supply the required components, while we handle PCB assembly, inspection, and testing based on your BOM and files.

Nossos serviços de montagem de PCB Turnkey (6)

PCBTok's Turnkey PCB Assembly Benefits

Otimização de BOM
Otimização de BOM

PCBTok reviews your BOM to identify sourcing risks, component availability issues, and potential alternative parts for customer approval. This helps reduce delays and keep your assembly requirements clear.

In-Stock Components
In-Stock Components

PCBTok has access to 300k+ in-stock components with traceable sourcing. This helps support faster production and reduces component supply delays.

DFM_DFA grátis
DFM/DFA grátis

We provide free DFM and DFA reviews before production. Our engineers check the PCB and assembly files to identify potential manufacturing issues early.

Gestão de Qualidade Certificada
Gestão de Qualidade Certificada

PCBTok operates certified management systems including ISO 9001, ISO 14001, and ISO 13485. We support IPC Class 2 and Class 3 assembly based on your project and application requirements.

Processo de montagem de PCB pronto para uso

PCBTok follows a controlled turnkey PCB assembly process from engineering review to final delivery. We first review your PCB files and BOM with DFM and DFA checks to identify potential design and assembly issues.

We verify part numbers, specifications, quantities, and approved manufacturers before sourcing components through trusted supply channels. All incoming components undergo IQC inspection to confirm quality, quantity, packaging, and traceability.

Your PCBs then go through SMT, THT, or mixed-technology assembly based on the design. The process includes solder paste printing, 3D SPI, pick-and-place, reflow soldering, AOI, and THT soldering when required.

After assembly, PCBAs go through tailored inspection and testing according to project requirements. Available tests include AOI, 3D X-ray, ICT, and functional testing to verify solder joints, component placement, electrical connections, and board performance. Finished PCBAs are packed in ESD-safe and moisture-resistant packaging for secure delivery.

Processo de montagem de PCB pronto para uso
Files Required for Turnkey PCB Assembly

Files Required for Turnkey PCB Assembly

To start your turnkey PCB assembly project, we need the main design and manufacturing files for your board. These files help our engineers review the design, verify production requirements, and prepare an accurate assembly quote.

  1. BOM – Provide a complete Bill of Materials with part numbers, specifications, quantities, and manufacturer information. This allows us to verify your component requirements and support accurate sourcing.
  2. Arquivos Gerber – Provide the Gerber files for your PCB layout, including copper layers, solder mask, silkscreen, and board outline. We use these files to review and manufacture the bare PCB.
  3. Escolha e Coloque – Include component reference designators, X/Y coordinates, rotation, and placement information. These details help ensure accurate SMT component placement during assembly.
  4. Other Manufacturing Files – Assembly drawings, schematics, fabrication drawings, and testing requirements can provide additional information for production. These files also help us understand special assembly or inspection requirements.

Send us your PCB files, BOM, and assembly requirements for review. Our team will check your documents and provide a customized turnkey PCB assembly quote based on your project needs.

PCBTok Turnkey PCB Case Studies

Medical Wearable Continuous Glucose Monitor

The customer required a complete turnkey build for a compact rigid-flex PCBA used in a wearable glucose monitoring device. The main challenge was assembling a thin 0.6 mm rigid-flex board with a 0.35 mm pitch micro-BGA while maintaining placement accuracy and reliable hidden solder joints. PCBTok coordinated PCB fabrication, component sourcing, precision SMT assembly, underfill, X-ray inspection, functional calibration, and final packaging through one manufacturing workflow.

Especificações técnicas

  • PCB: 6-layer rigid-flex, 4-layer rigid / 2-layer flex
  • Material: Polyimide flex core with DuPont Pyralux and FR-4 stiffeners
  • Espessura da placa: 0.6 mm
  • Cobre: 0.5 oz
  • Min. Line/Spacing: 2.5/2.5 mil.
  • Acabamento de superfície: Imersão de Prata
  • Precisão de posicionamento: ± 0.035 mm
  • Aplicação: On-Body Wireless Medical Biosensor
High-Power Smart Energy Storage Inverter Controller

The customer required a turnkey PCBA for a commercial solar and battery energy storage inverter with high-current power circuits. The main manufacturing challenge was assembling heavy power components and mixed SMT/THT devices on a thick heavy-copper PCB while maintaining solder quality and electrical isolation. PCBTok coordinated component sourcing, SMT/THT assembly, selective soldering, high-voltage isolation testing, and potting to deliver a complete tested assembly.

Especificações técnicas

  • PCB: 8-layer heavy-copper FR-4 hybrid
  • Material: Shengyi S1000-2 high-Tg substrate
  • Espessura da placa: 3.2 mm
  • Cobre: Outer 4 oz / Inner 3 oz
  • Min. Line/Spacing: 8.0/8.0 mil.
  • Acabamento de superfície: HASL sem chumbo
  • Precisão de posicionamento: ± 0.035 mm
  • Aplicação: Commercial Solar & Battery Energy Storage Inverter

OEM & ODM Turnkey PCB Assembly Applications

Eletrônicos de Consumo:

Turnkey PCB assemblies for smart devices, home electronics, appliances, and other consumer products.

Dispositivos Médicos

Turnkey PCB assemblies for medical equipment, monitoring systems, diagnostic devices, and patient-care electronics.

Eletrônica automotiva

PCB assemblies for vehicle control systems, sensors, displays, power systems, and other automotive electronics.

Eletrônica aeroespacial

Reliable PCB assemblies for avionics, communication systems, navigation equipment, and other aerospace applications.

Telecomunicações

PCB assemblies for network equipment, wireless systems, signal processing devices, and communication infrastructure.

Start Your Turnkey PCB Assembly Project
Start Your Turnkey PCB Assembly Project

Upload your Gerber files, BOM, and assembly files for a free engineering review and customized turnkey PCBA quote.

Turnkey PCB Production Details As Following Up

CapacidadeDetalhes do serviço e tolerâncias
Quantidade da ordemA partir de 1 peça, sem quantidade mínima de pedido.
Padrão de qualidadeEm conformidade com as classes 2 e 3 da norma IPC-A-610.
Prazo de entrega padrão3–4 days; expedited service available
Tamanho máximo da placaAté 1500 × 500 mm
Tipos de PCB suportadosPCBs rígidos, flexíveis e rígido-flexíveis
Tamanho do pacote de componentes01005 and larger packages
Precisão de posicionamento± 0.035 mm
Fornecimento de componentes300,000+ in-stock, traceable components
Revestimento de superfícieHASL, Lead-Free HASL, ENIG, and OSP
Tecnologia de montagemSMT, THT/DIP, and mixed-technology assembly

A PCBTok oferece métodos de envio flexíveis para nossos clientes, você pode escolher um dos métodos abaixo.

1 DHL

A DHL oferece serviços expressos internacionais em mais de 220 países.
A DHL faz parceria com a PCBTok e oferece tarifas muito competitivas aos clientes da PCBTok.
Normalmente leva de 3 a 7 dias úteis para o pacote ser entregue em todo o mundo.

DHL

2.UPS

A UPS obtém os fatos e números sobre a maior empresa de entrega de pacotes do mundo e um dos principais fornecedores globais de transporte especializado e serviços de logística.
Normalmente, a entrega de um pacote na maioria dos endereços do mundo leva de 3 a 7 dias úteis.

UPS

3. TNT

A TNT tem 56,000 funcionários em 61 países.
Demora 4-9 dias úteis para entregar os pacotes nas mãos
dos nossos clientes.

TNT

4 FedEx

A FedEx oferece soluções de entrega para clientes em todo o mundo.
Demora 4-7 dias úteis para entregar os pacotes nas mãos
dos nossos clientes.

FedEx

5. Ar, Mar / Ar e Mar

Se o seu pedido for de grande volume com PCBTok, você também pode escolher
para enviar via aérea, marítima / aérea combinada e marítima quando necessário.
Entre em contato com seu representante de vendas para soluções de envio.

Observação: se precisar de outros, entre em contato com seu representante de vendas para soluções de envio.

Você pode usar os seguintes métodos de pagamento:

Transferência Telegráfica (TT): Uma transferência telegráfica (TT) é um método eletrônico de transferência de fundos utilizado principalmente para transações internacionais. É muito conveniente para realizar transferências.

Transferência bancária: Para pagar por transferência bancária utilizando sua conta bancária, você precisa ir à agência bancária mais próxima com as informações da transferência. Seu pagamento será concluído em 3 a 5 dias úteis após a finalização da transferência.

PayPal: Pague de forma fácil, rápida e segura com o PayPal. Muitos outros cartões de crédito e débito também são aceitos via PayPal.

Cartão de crédito: Você pode pagar com cartão de crédito: Visa, Visa Electron, MasterCard, Maestro.

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  • “We shifted our main gateway production line to PCBTok’s Turnkey PCB Assembly program, and the quality has been outstanding. Their engineering team caught a minor footprint mismatch during DFM review before assembly even started, saving us thousands in rework.”

    Karl Terzagh, Senior Hardware Manager, Synapse IoT Systems
  • “Finding reliable component sourcing during supply chain disruptions used to be our biggest headache. PCBTok’s Turnkey PCB Assembly service handled both part procurement and precision manufacturing seamlessly. Every board in our 5,000-unit run arrived fully populated, tested, and ready for deployment.”

    Oleg Losev, Lead Electronics Architect, VoltEdge Technologies
  • “PCBTok seamlessly scaled our power driver boards from initial prototype to mid-volume production. Their end-to-end Turnkey PCB Assembly service allowed our internal design team to focus purely on engineering while PCBTok handled fabrication, sourcing, and box-build testing.”

    Oliver Heaviside, Product Development Lead, Nordik Power Dynamics

Turnkey PCB Assembly: The Ultimate FAQ Guide

Choosing the right turnkey PCB assembly partner can affect cost, quality, and production time. A reliable supplier should handle key steps from component sourcing and PCB fabrication to SMT/THT assembly and testing. Review the supplier’s sourcing process, assembly capabilities, quality controls, and testing options. If possible, start with a prototype or small production run to verify the assembly quality before moving to full production. Testing the assembled boards under actual or simulated operating conditions can also help identify issues early.

Is Turnkey PCB Assembly More Expensive Than Consigned Assembly?

Not always. Turnkey assembly can reduce sourcing and handling work, while consignment is useful when you already have the required components.

Is DFM Review Free With A Turnkey Order?

Yes. PCBTok provides free DFM and DFA reviews to identify potential manufacturing and assembly issues before production.

What Happens If A Component Is Out Of Stock Or Obsolete?

We check component availability and can suggest suitable alternatives for your approval before sourcing.

What Factors Affect Turnkey PCBA Lead Time?

Component availability, PCB fabrication, assembly complexity, order quantity, and testing requirements can affect lead time.

What Does Turnkey PCB Assembly Cost?

Pricing depends on PCB specifications, component count, sourcing requirements, order quantity, assembly technology, and testing scope.

Do You Offer Additional Services Beyond PCB Assembly?

Yes. PCBTok provides additional services such as IC programming, cable and wire assembly, conformal coating, and potting based on your project requirements.

What Is the Difference Between Full Turnkey and Partial Turnkey PCB Assembly?

 

ServiçoFornecimento de componentesAssembléia PCBMais Adequada Para
Chave na mão completaPCBTok sources all componentsIncluídoCustomers who want one supplier to manage the full process
Chave na mão parcialCustomer supplies some components; PCBTok sources the restIncluídoCustomers with existing inventory or customer-controlled parts

Full turnkey covers the complete supply chain, from component sourcing to PCB assembly and testing. Partial turnkey allows you to provide selected components while PCBTok sources the remaining parts.

Can I Supply Some of My Own Components?

Yes. PCBTok accepts customer-supplied components for partial turnkey assembly. You can provide selected parts while PCBTok sources the remaining components based on your BOM.

How Does PCBTok Ensure Component Authenticity?

PCBTok sources components through authorized distributors and customer-approved suppliers. Incoming parts are checked against BOM and purchasing requirements, with component traceability records maintained according to project requirements.

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